Everything You Need to Know About Brewery Burners

urn burnerThe American brewing industry has been thriving over the last few years. Reaching another milestone two years ago, the there are now more than 3,000 breweries operating any given month in the United States.

There is a lot more aspects that go into the brewing industry than maybe most people are aware of. Being knowledgeable of what brewers are doing has many benefits.

Industrial gas burner manufacturers have to be sure to have the best equipment available for proper brewing results. The majority of American people live within 10 miles of a brewery, so they have to always be ready to go.

Urn burners provide intense heat for all your brewery needs. Featuring cast iron ports, urn burners produce flames with minimum head and combustion space.

With a slotted structure on top, urn burners allow air to pass through the center, which provides the best available flame. The various model types of burners are:

  • Model 3 — Three inches in diameter, one and one-fourth pounds, 11,000 BTU’s per hour.
  • Model 4 — Four inches in diameter, two pounds, 20,000 BTU’s per hour.
  • Model 106 — Six inches in diameter, four pounds, 30,000 BTU’s per hour.
  • Model 104 — Seven inches in diameter, six and one-fourth pounds, 45,000 BTU’s per hour.
  • Model 108 — Eight inches in diameter, eight and a half pounds, 60,000 BTU’s per hour.

Burners are equipped with plain air mixers that can operate on both propane gas, as well as natural gas. With an easy orifice change, converting from either type of gas can be done.

These burners are used to provide gas heat for many tanks, kettles, cookers, and food processing containers, as well with any brewery, distillery, and even moonshine burning needs.

With beer playing a major role, more than half of exported goods are manufactured in the United States. The original distillery gas burner has been around since the 1920s, and now there are plenty of beer, distillery, and moonshine burners manufactured in the United States.

Doing the right research to find qualified and professional brewery burner manufacturers does not have to be difficult. Just look for one with over 100 years of experience that takes pride in manufacturing gas burners, melting furnaces, heat treating furnaces, and anything else you might need.

Metal heat treating equipment is essential for any brewery.

Beer Breweries and You — What You Need to Know About One of America’s Fastest Growing Hobbies

rectangular meltersPeople from all over the world love beer. It’s one of the most popular drinks and, if we’re being honest, drugs in the world. Just about every country imbibes.

In the U.S., there is a culture of plenty when it comes to beer. We have all sorts, ranging from the cheap stuff you drank as a youngster to a wide array of artisan beers, craft beers, draft beers, imports from other countries, and microbrews. While things may have certainly been different at points in the past, now, most Americans actually live within 10 miles of a local brewery.

Home brews and smaller beer producers are living during a good time for their industry. People appreciate a homemade beer variant as much as they do any of the mainstream varieties. There were 3,000 breweries operating in the month of June 2014. That’s quite a lot of locally brewed suds.

So, how are these breweries getting it done? As it turns out, the availability of high-grade equipment for producing beer are more readily available than they’ve ever been in the past. Brewery owners can get rectangular melters, propane burners, torch burners, venturi burners, and other tools used for applying extremely high temperatures to ingredients as easily as they can order beer kegs. Today’s industry is far friendlier towards “the little guy” and his operation than ever before. These used to be tools available almost exclusively to the large breweries that can afford them, and nobody else. Rectangular melters, in particular, used to be somewhat rare amongst all but the largest of companies. Their price, combined with the amount of skill and safety know-how needed to operate them made them difficult to work with in the days of yesteryear.

Time to get brewing! If you’re anything like the 95% of commercial businesses surveyed, you likely use an oven for at least one thing. Take a look at all the startup equipment you might need and you’ll find that a lot of it is more readily available, and cost-friendly than you’d thought, particularly heating equipment and accessories.

4 Types of Pizza Ovens, Some With Gas Valves, Some With Brick

gas valveNothing brings a family together quite like a giant pizza pie. Odds are, every birthday, family function, or Superbowl party you’ve ever been to has been filled with cheese and pepperoni.

In order to make each pizza as crispy and delicious as you like, different style pies are made using different types of pizza ovens. So what are these different industrial ovens?

  1. Brick oven: Brick ovens have been used for cooking pizza since it was first created. Because they are typically nothing more than four walls and a chimney, they don’t need the more advanced equipment such as gas valves or industrial burners. Brick ovens are good for thin crust pizzas that can cook quickly and evenly.
  2. Deck oven: Deck ovens are not only popular for making pizzas, but can commonly be seen in use at the roughly 6,000 residential bakeries around the country. Typically, commercial ovens are either powered by natural gas burners (55% to 60%) or electricity (40% to 45%). Deck ovens can be made to use both gas valves and burners or electricity depending on a company’s needs.
  3. Conveyor or revolving ovens: These are the ideal oven for any company that needs to make many pizzas in a short span of time. They typically have a large amount of space inside and are constantly moving the ingredients to evenly distribute heat. Revolving ovens are large enough to fit anywhere from eight to 32 pans of food. As they turn, the cook can simply remove or put in pizzas as they pass by.
  4. Commercial convection oven: What makes convection ovens unique is that they use a fan to actively circulate the hot air inside. This allows the heat to distribute evenly to create a consistent temperature. This also reduces any patches of cold air in the oven allowing the food to cook quicker.

Each type of oven has its own advantages, but gas valves, burners, and coils are all making America’s favorite party food. Next time you order a pizza, take a guess at which oven was used to make it.

7 Steps of Valves and Tanks Beer Goes Through to Get to Your Table

valvesBeer is really America’s favorite pastime. Whether you’re at a family party, a work event, or just hanging out with friends on the weekend, odds are there will be plenty of the malty brew to go around. In fact, the majority of people in the U.S. live within 10 miles of a brewery.

Even foreign countries enjoy our beer, making it a large part of the more than half of all the nation’s manufactured exports. Funny enough, many people don’t even know how it’s made. Just that hops are involved somehow.

The brewing process is actually relatively complex. Here is a brief rundown of the steps.

  1. Milling: The first step is to mill the grain to extract fermentable sugars from the malt. The amount of malt used determines the darkness and caramel or cocoa like flavor of the beer.
  2. Mashing: The milled grain is then transferred to a mash tun where it is mixed with hot water to create the mash. The heat of the water activates the enzymes which convert the starch into sugars. Maintaining constant high temperature in this step is vital, meaning that every piece of the mash tun must be sealed, such as the gas valves and outlets.
  3. Lautering: The mash then goes through the process of lautering, where a sweet tasting liquid called the wort is extracted.
  4. The Boil: After being extracted, the wort is transferred to a kennel where it is boiled using high powered gas burners. This step is extremely important, because it sterilizes the beer to make it safe for consumption. This is when the hops are added to the mixture to give beer its unique taste.
  5. Fermentation: After boiling, the liquid is then mixed with yeast in large tanks requiring industrial gas burners with large valves for fermentation. During this process, the wort is finally converted into beer by producing alcohol, a variety of flavors, and carbon dioxide.
  6. Maturation: The beer must then sit inside the vat while it matures. This allows it to fully develop its flavor and smooth finish.
  7. Filter and pack: Finally, the beer is filtered for any particles, carbonated, and bottled.

After going through all of these tanks and valves, the beer finally makes its way to your refrigerator, or to one of the more than 3,000 breweries in operation across the country. Then it’s up to you and your friends to enjoy it.

What to Do if You Smell a Gas Leak at Work

gas valveA gas leak can occur for many reasons, accidents, earthquakes and faulty appliances being the most common. No matter the cause, it’s important to know what to do should you realize there is a leak. This may involve turning off the gas valve, ventilating the building, or perhaps evacuating immediately. A gas leak can be very dangerous, so there’s really no time to think.

If you get nothing else from this article, remember this: figure out your emergency plans beforehand. Here’s what you need to know.

How to recognize a gas leak 
Natural gas is actually colorless and orderless. A material called mercaptan is added to gas to help building occupants notice a gas leak. This chemical is often described as smelling like sulfur or even eggs.

What to do 
If you should happen to smell the odor of gas only when you’re by an appliance, you should:

  1. Check the pilot lights.
  2. If you find one that’s out, turn the gas valve off. Then, open the windows and doors to improve ventilation.
  3. Wait 15 minutes before trying to relight the pilot light, so that the gas can dissipate.

If you should hear a hissing or leaking sound, or if the smell does not go away, do not bother trying to find the gas valve. Instead, evacuate with everyone else. Call your gas company, and have them come and take care of it.

What not to do 
If you have a gas leak, you should never:

  1. Use an electrical appliance, including cell phones or computers, by the leak.
  2. Touch any electrical outlets, including light switches and doorbells.
  3. Smoke or use any kind of open flame.
  4. Use power equipment near the leak.
  5. Go back into the building, even to open doors and windows.

If you do need to turn off the gas valve, you’ll need to locate your gas meter and then the main gas valve next to it to shut everything off. In order to do so, you may need a 12 inch adjustable wrench or a crescent wrench. It is wise to find this out before any emergency occurs.

If you are working in a commercial building that uses industrial gas burners, lead melters or melting furnace equipment, or really anything that requires an open flame, then it’s imperative to have emergency evacuation policies in place.

Breweries, bakeries, and other such warehouses are the most susceptible to gas leaks, because of the amount of energy they use. There are more than 3,000 breweries operating in America and more than 6,000 bakeries. That is a lot of employees that need to be kept safe should a gas leak or any other kind of emergency occur. Most commercial ovens use natural gas, so it’s probable that your company is also using it. If you do not already know the emergency policies, now would be a good time to find out. It could be catastrophic if the first time employees found out about an emergency plan is during the emergency.

Procedures for all accidents should be laid out and explained during training periods. Running drills for each emergency is a good idea, so that your workers are able to picture the plan if or when it actually happens. This will keep things much more organized and the plan will be stuck to, ensuring everyone’s safe exit from the building.

3 Essential Functions of Boiling Wort With Gas Burners

gas burnersIf there’s one beverage that is loved across the United States, it’s beer. Whether it be enjoying a Belgian wheat on a hot summer day or warming up with a stout in the Winter, there is always a good excuse to crack open a cold one.

The American brewing industry even reached a huge milestone in June of 2014 with more than 3,000 breweries in operation for all or part of the month. Each of these locations help put the majority of Americans within 10 miles of a local brewery.

But the U.S. isn’t the only country of beer enthusiasts. This malty beverage is enjoyed around the world in all sorts of styles. Of all the manufactured goods that make up more than half of all U.S. exports, you can bet a sizable chunk is reserved for beer.

The process of making this loved beverage is actually quite complex and delicate, involving a number of specialized burners, valves, and tanks. One of the most pivotal steps in the process is using gas burners to properly boil the wort, the liquid that’s extracted from the mashing process in which the grain starches are converted to sugars. The sugar is what reacts with the yeast during fermentation to produce alcohol.

So what takes place during the boiling and how does it affect the quality of your brew?

  1. Sterilization: The high heat from industrial gas burners is necessary to vaporize any unwanted compounds. The wort typically contains amounts of wild yeast and bacteria that must be eradicated for the beer to be fit for consumption.
  2. Bitterness: One of the signature features of any beer is a unique bitterness. In order to create this flavor, the alpha acids in the hops must go through the process of isomerization. The longer the hopes are boiled, the more bitter oils are released from the hops. In turn, this raises the beer’s international bitter units (IBU).
  3. Coagulation: The rolling action of a boil causes the proteins and tannin from the grains in the wort to coagulate. This way, they can fall out during the cooling process. These proteins can have a drastic impact on the flavor of the beer, usually causing overt bitterness, making it essential to be able to effectively remove them from the final product.

The boil time is critical to the end product of any beer. Not only must the liquid be boiled long enough for all of these chemical processes to take place, but gas burners must be reliable enough to hold a steady temperature.

How Lead Furnaces Are Keeping the World Turning

lead furnaceIf there is one thing that keeps the modern world turning, besides the internet of course, it’s machines and hardware. We would never experience the incredible feats of technology that we have today without the ability to manufacture and work with dense, and sometimes unstable, materials.

Between cars, buildings, and endless objects that facilitate our everyday lives, there is no room for production to slow down. In fact, in the 14 years ending in 2013, overall industrial production increased by more than 30%. Considering the surge in small portable technologies, such as mobile devices and tablets, this should come as no surprise.

The base of all manufacturing processes begins with the harvesting and extracting of essential substances. These operations more often than not use some sort of heating element to bring materials to a point where they can be worked with. A recent U.S. study even showed that around 95% of commercial operations reported using some type of regular or industrial ovens for any number of reasons.

Metals are likely the most commonly used materials throughout production due to their sturdiness and reliability. Unfortunately, they can also be difficult to work with and very temperamental.

Keeping metals at the correct temperature is the key to manufacturing with them. One good example of a widely used material that requires high and consistent heat to remain pliable is lead.

Lead is used throughout a multitude of industries for products such as batteries, bullets, alloys, and even as a radiation shield. Lead furnaces are specially designed to effectively moderate the interior heat with gas burners to melt the lead, while being insulated enough not to be too dangerous on its exterior.

The temperatures required to melt lead are extreme, and could cause major injury if it or the lead furnace were to come in contact with someone.

These melting furnaces are usually built with an opening or outlet for which to get inside and remove a certain amount of the lead for use during production. Sometimes it may by a small scoop, other times it could be a vat depending on the industry and product being manufactured.

With over half of United States exports consisting of manufactured goods, there is a vast array of lead furnaces and other metal heaters constantly in use. How many items do you own that use metal?

Keeping Your Beer Delicious With Gas Burners

gas burnerThere isn’t much better than coming home from a long day of work and sitting down to an ice cold beer. But how did that beer get made and why is it so delicious? Because most breweries take pride in their work and take each step of the process very seriously.

One of the keys to brewing quality beer is reliable control over the temperature of the liquid throughout the entire process. The vigor of a boil depends completely on how quickly the liquid can reach the desired temperature. In turn this will allow for proper circulation of the mash into the fermentation process.

In order to ensure reliable temperature control, breweries use gas burners that can easily and quickly be increased or decreased in heat. If at any point the burner malfunctions, an entire batch can be ruined. For small breweries the loss of even a single batch can lead to a substantial loss in profits.

With improved technology making the brewing process easier — equipment like industrial gas burners and gas valves — more and more people are starting their own breweries. The American brewing industry even reached a milestone at the end of June 2014 with more than 3,000 breweries — 3,400 to be precise — operating for all or at least part of the month.

With the vast majority of Americans living within 10 miles of a local brewery, you would be hard pressed to find a town that wasn’t stocked full of local beer.

However, Americans are far from the only people who love beer. This beverage is seemingly universally loved, leading to a vast number of different brews being imported and exported. Overall more than half of United States exports are manufactured goods, and a large chunk of that can be attributed to alcoholic beverages.

With so much beer being passed around the globe, you can bet that there are tons of gas burners and baso valves ensuring high quality. After all, people might be much more stressed out without their daily brew.

Get The Right Oven For Your Needs

industrial burner manufacturer Without getting into too much detail, ovens are complicated pieces of equipment. The difference between industrial ovens and melting furnaces might not seem incredibly important to the average person, but differences like that mean the difference between how a loaf of bread is made and how a car is formed. Once you start getting into even finer distinctions like flame treating burners vs. propane burners, it becomes even more complicated.

Luckily, there’s a few simple ways to stay abreast of the meaningful differences between ovens, without having to become a professional industrial burner manufacturer in the process. Check out these distinctions between a few of the most prevalent types of ovens out there.

  • Conventional Ovens
    Conventional ovens are among the most common kinds available. They work on an electric element for cooking, or a gas burner. Heat radiates up and pushes cold air down. Most commercial ovens of this kind are powered by natural gas, with electric ovens constituting the second most popular type.
  • Convection Ovens
    Convection ovens cook food using a fan at the back of the oven that forces air circulation throughout the chamber. This cooks food quicker, more evenly and with less power consumption.

    Industrial Ovens
    Industrial ovens differ from normal culinary ovens in a number of ways. They are often quite big and suited towards heating “industrial” volumes of a given item. Although used in some cases for culinary purposes, industrial ovens are intended by industrial burner manufacturers to be used in operations ranging from the creation of machine components to incinerating waste.

Talk to industrial burner manufacturers to learn more about ovens and the vital differences between them. Whether you own one of America’s 2800 commercial bakeries or 6,000 retail bakeries, are researching ovens for the sake of starting a brewery, or are looking for maintenance on an industrial oven, knowing the types will be helpful.<

What Type Of Industrial Oven Should You Get?

pipe burner setWhether you are part of one of America’s 2,800 commercial bakeries, 3,000 breweries, or involved in some other operation that requires heating things up, you know how important it is to have the right oven for the task. In baking alone, the difference between a convection oven and a brick oven could spell the difference between culinary delight and disaster. This distinction becomes even more important when we talk about industrial ovens and pipe burner sets. As industrial production continues to increase (30% in 14 years), being able to get the right oven for the job will only become even more of a consideration. So without further ado, what are some of the types of industrial ovens?

  • Baking Ovens
    Although we may sometimes think that industrial ovens don’t include the kind of ovens we use to cook food, there is a reason we call it the food production industry, the restaurant industry, etc. Baking ovens dry, cure, warm and remove moisture from the things they bake. These ovens may be powered by industrial gas burners, relying on baso valves and a pipe burner set to supply heat to the oven.
  • Drying Ovens
    Drying ovens remove moisture from objects through heat, and are used to dry paint, dehydrate products and cure ceramics.
  • Clean Room Ovens
    Clean room ovens are used for special cases to kill contamination. Camera lens production and biotechnology processing are two industries that rely on these sorts of ovens.
  • Batch Ovens
    Batch ovens have a walk-in feature, and are designed to accommodate large jobs, such as cooking baked goods or drying paint on a large number of items.
  • Continuous Ovens
    A continuous oven operates in conjunction with a conveyor. The conveyor brings items through the oven, which heats them as they pass through.

Industrial production requires a thorough understanding of the materials and process. From pipe burner sets to propane burners, every detail matters. By knowing the differences between types of ovens, you can better conduct your brewing, baking or other industrial operations.